Improved Process Yield with Dynamic “real-time” Dual Head Dispensing

Submitted by admin on Tue, 03/22/2022 - 10:34

Today’s unique assembly challenges are comprised of complex PCB panelization, involving identical PCBs with a goal towards increased production capability, due to a reduced footprint of the Production Floor. Identical PCBs that are within the same panel, with uniform spacing in an array or carrier, need to be dispensed at the same time. All these high-mix challenges have gone mainstream and affects the real productivity and throughput. Existing manual dual head dispensing systems do not consider the rotational correction for the second head, which leads to yield loss.

Prodigy Dual Lane Dispenser

Submitted by admin on Fri, 12/24/2021 - 15:39

The Prodigy Dual Lane Dispenser was designed to meet the requirements of industries such as automotive and semiconductor, seeking to improve efficiency. The dispenser comes in two sizes, a compact 4-zone system that measures 830mm in width and a larger 6-zone system that measures 1270mm.

Camalot Dispensers

Speed, stability, and precision are hallmarks of CAMALOT dispensing machines. Innovative gantry designs even in smaller, more compact footprints enable rapid acceleration for faster throughput, while at the same time providing bedrock stability that enables the highest level of precision for applications ranging from solder paste to underfill to adhesive dispensing and advanced ‘jetting’ techniques.

Underfill

Submitted by admin on Sun, 12/12/2021 - 11:35

Underfill is used in a wide variety of packages and board-level assemblies, and Camalot® dispense machines, particularly the SmartStream® pump technology, perform fast, efficient, complete underfill for all types of packages reliably and repeatably. Underfill is dispensed and flowed under flip chips, direct chip attach on boards, stacked die packages, and various ball grid array (BGA) components where, once cured, stabilizes the component. 

 

 

Thermal Interface Materials

Submitted by admin on Sun, 12/12/2021 - 11:21

Thermal Interface Materials (TIMs) are often curable higher-viscosity fluids designed to conduct heat from one object to another. Typically, they are sandwiched between a heat-generating surface and the surface of a heat sink. TIMs are often dispensed in patterns, which can be in the shape of a cross, star, or serpentine. Camalot® precision dispensing and auger pump technology ensure controlled, consistent dispensing of dots, lines, and patterns as required.

Surface Mount Adhesives

Submitted by admin on Sun, 12/12/2021 - 11:19

Surface Mount Adhesives (SMA’s) are typically used to hold SMT components in place on the bottom side of a PCB. These can range from small ‘chip’ components to large devices. The adhesive, usually in highly visible yellow or red colors, is dispensed typically in dot form and is heat-curable. Dispensing equipment must be able to dispense precise, consistent dot shapes with different volumes as required for a wide variety of device sizes.